Equipment

Equipment

This page provides descriptions of the laboratory equipment and their locations, to facilitate training for lab members and support collaboration with other groups and institutions interested in utilizing this equipment. Access is restricted to lab members and collaborators. The FAMES Lab equipment is cataloged below, and each item featured on this page includes a link to its respective catalog entry. The available virtual tour of the lab, also discussed on the laboratory's webpage, complements the lab catalog by providing a visual and interactive way to locate equipment, understand its context and technical details, improve training, and enhance accessibility.
 

Major Instruments

Featured below are selected key equipment of the FAMES Lab.

Specialty Fiber Draw Tower (Optogear OG-510 D) – A 26-ft. high setup for thermal drawing of specialty fibers. Thermal drawing is a process commonly used in the fabrication of optical communication fibers. In this process, a glassy rod (preform) is fed into a furnace from the top, where it is heated to become a viscous liquid and is drawn into a fiber from the bottom of the furnace, similar to pulling taffy.

The draw tower at the FAMES Lab is a double-sided setup with two independent draw lines, equipped with three furnaces designed for fused silica, soft glasses, and polymers. Temperature range: room temperature to 2500°C (4532°F). The system accepts preforms up to 50 mm (1.97”) thick and produces high-quality fiber at a rate of up to 100 m/min (328 ft/min).

For detailed specifications and additional information, please refer to the catalog entry here.

Draw Tower

Glass Working Lathe (Optogear OG-440) – A setup for fabricating silica glass fiber preforms. This system is capable of scaling and collapsing glass tubes at a controllable rate, and sealing core materials within the preform under high vacuum (10⁻⁵ mbar) using hydrogen-oxygen burners and a turbo-pump vacuum system. Temperature range: 1000°C to 2500°C (1832°F to 4532°F), with a heat capacity of 35 to 40 kW (120,000 to 137,000 BTU/h).

For detailed specifications and additional information, please refer to the catalog entry here.

Glass Lathe

Spark Plasma Sintering (SPS) Hot Press (AGUS-PECS SS-250Rx) – In SPS, RF current is passed through a powder compact. Heat is generated mainly at the boundaries between powder grains due to increased impedance, allowing compacting the powder without melting the grains, in contrast to conventional hot pressing. This preserves the size- and structure-dependent properties of individual nanoparticles. Due to the very high heating/cooling rate (up to 1000 K/min), sintering of a sample takes only a few minutes. SPS is a preferred method for preparing ceramics based on nanoparticles with enhanced magnetic, magnetoelectric, piezoelectric, thermoelectric, optical, or biomedical properties. It allows sintering nanotubes/nanowires without destroying their structure and sintering materials with dissimilar melting points into the same compact.

The FAMES Lab SPS system is capable of handling sintering loads ranging from 2 to 250 kN (450 to 56,202 lbf) and operates across a broad temperature range, from room temperature to 2500 °C (4532 °F). It supports a maximum sample height of 30 mm and varying maximum sample diameters, depending on the processing temperature. For high-temperature materials (up to 2500 °C), the maximum diameter is 30 mm (1.18”); for semiconductors (up to 1500 °C), it is 60 mm (2.36”); for borosilicates (up to 700 °C), the diameter increases to 100 mm (3.94”); and for polymers (up to 300 °C), the maximum diameter remains 100 mm (3.94”).

For detailed specifications and additional information, please refer to the catalog entry here.

SPS

Production-grade Fused Deposition Modeling (FDM) 3D Printer (Stratasys Fortus 450mc) – The Stratasys Fortus 450mc is a thermoplastic-extrusion industrial 3D printer with a build envelope of 406 x 355 x 406 mm (16 x 14 x 16 in.). In addition to standard thermoplastics such as ABS, Ultem, FDM Nylon, ASA, PC, and ST-130, it can optionally run high-performance thermoplastics tailored for specialized production parts in industries like medical, aerospace, research, and defense.

Our machine is currently configured to use translucent natural PC-ISO—a biocompatible grade thermoplastic suitable for pharmaceutical, food packaging, and medical applications. It operates with soluble supports and offers a high-resolution output of 0.127 mm (0.005 in.).

For detailed specifications and additional information, please refer to the catalog entry here.

Fortus 450mc

Research-grade Binder Jetting (BJ) 3D printer (ExOne Innovent+) – Binder Jetting (BJ) is an additive manufacturing process where a liquid binding agent is selectively deposited to join powder particles. Layers of material are bonded to form an object as the printhead strategically deposits the binder into the powder. The job box lowers, a new layer of powder is spread, and the binder is deposited again. Over time, the object is created through this layering process.

Binder Jetting operates similarly to traditional paper printing: the binder acts as the "ink," and the powder layers serve as the "paper," combining to form the final product. This technology supports a variety of materials, including metals, sands, and ceramics. Printed parts are typically cured to remove excess binder and sintered to reduce porosity, enhancing mechanical properties.

Our printer features a print volume of 160 x 65 x 65 mm (6.3 x 2.5 x 2.5 inches) and is equipped with a 30-picoliter voxel printhead and an ultrasonically agitated re-coater. This setup enables successful printing of powders with diminished flow properties or a tendency to agglomerate, while effectively minimizing pluming.

For detailed specifications and additional information, please refer to the catalog entry here.

Innovent+

Bioprinter (Cellink BioX) - 3D bioprinting enables the creation of precisely controlled 3D cellular models and tissue constructs by engineering anatomically-shaped substrates with tissue-like complexity. This technology holds the potential to address critical unmet needs in medical research, including applications in cosmetics testing, drug discovery, regenerative medicine, and functional organ replacement. A variety of materials, methods, and cell types can be utilized to fabricate the desired tissue constructs.

The Cellink BioX bioprinter supports printing with thermoplastics, UV-curable, and thermoset bioinks using both jetting and continuous extrusion modes. Bioinks are hydrogel suspensions containing living cells and biomaterials that mimic the extracellular matrix (ECM) environment, facilitating cell adhesion, proliferation, and differentiation after printing.

For detailed specifications and additional information, please refer to the catalog entry here.

Bio X

Video: Manufacturing-level testing of the draw tower by drawing a silica glass fiber.

List of equipment by location

Here follows a complete list of the resources available at the facility.

Equipment

Manufacturer / model

Use

Specialty Fiber Draw Tower

Optogear Inc., model OG-510 D

Thermal draw of polymer, soft glass an silica specialty fibers

Equipment

Manufacturer / model

Use

Polypropylene fume hood

 

Hydrofluoric acid silica glass etching for preform fabrication

Explosion and flame protected walk-in fume hood

 

Chalcogenide glass synthesis and manual butane-oxygen torch processing

Rocking tube furnace

Mellen

 

Chalcogenide glass synthesis, up to 1200 0C

Glass working lathe

Optogear Inc., model OG-440

Fabrication of silica fiber preforms

Deposition evaporator

Victory Inc.

Deposition of chalcogenides, organic semiconductors

Stereolithographic printer

Form 2

 

Equipment

Manufacturer / model

Use

Vacuum oven

Fisherbrand™ Isotemp™ Model 282A

Polymer backing out and storage

4’ fume hood

 

General use

6’ fume hood

 

Polymer processing

Vacuum oven

Across International

Polymer sintering

Drying oven

 

Debinding of ExOne Innovent+ prints

Muffle furnace

Across International

12” x 12” x 16” chamber, up to 1700 0C, for large volume high temperature sintering

Spark plasma sintering (SPS) hot press

CalNano (AGUS-PECS SS-250Rx)

Nanocomposite and dissimilar materials densification without grain melting

Glovebox

Inert

With freezer and two heated antechambers for storage of semiconductors and biomaterials in inert environment

Biosafety cabinet Class II Type A2, 6’ wide, extra deep

Baker

For incorporation of cell culture into bioinks, fabrication of preforms in extra-clean environment

Bioprinter

Cellink Bio X

Bioink 3D printing of tissues

Fluorescent microscope

ECHO REVOLVE4

Bioprints and cell culture metrics

Cryogenic chest freezer

Thermo Fisher Scientific Revco Ultima II -150°C

Cell culture storage

Carbon dioxide incubator

Thermo Fisher Scientific Forma™ Steri-Cycle™ i160

Cell culture

Centrifuge

Thermo Fisher Scientific Sorvall ST 16

Bioink processing

Stereolithography printer

Form 3B

Biocompatible printing

Equipment

Manufacturer / model

Use

Two general use 4’-wide fume hoods

Processing of epoxies and print resins, and for containing extrusion printers with hazardous volatiles

Large scale professional thermoplastic extrusion printer

Stratasys Fortus 450 mc 3D Production System

Printing translucent polycarbonate fiber preforms

Binder jetting printer

ExOne Innovent+

Printing fiber preform components in powdered materials, such as glass, semiconductors, metals

Impregnation unit

CitoVac Struers

Epoxy-embedding of fiber samples

Polishing station

Tegramin 25 Struers

Polishing of epoxy-embedded samples for SEM measurements

Glass saw

Labotom 5 Struers

Dissection of preforms

Dry ice gun

Cold Jet i3Microclean

Abrasive cleaning and polishing of chalcogenide evaporator drum and ExOne Innovent+ prints

Sand blasting glovebox

Econoline 36-1 Super

Abrasive cleaning and polishing of chalcogenide evaporator drum and ExOne Innovent+ prints

Rheometer

Reologica StressTech HR High Resolution Oscillatory Rheometer

Rheology of polymers and composites

Equipment

Manufacturer / model

Use

Optical table

TMC Inc.

 

Custom-built tapering setup

LG Metalworks (Bloomington, IN), FAMES Lab (IUB-SICE-ISE)

Fiber post processing, such as axial patterning by capillary breakup

Equipment

Manufacturer / model

Use

L-shaped optical table

TMC Inc.

 

High-end optical inspection microscope with phase contrast and DIC

Laxco LMC500

Inspection of fiber samples with high resolution and contrast, including detection of stresses.

Optical profilometer

Beam Gauge Ophir

Laser beam profile measurements

Optical spectrometer

Thorlabs

 

Large area thermopile detector + power meter console

Thorlabs

 

CO2 Laser

Coherent Diamond C20a

 

Ytterbium Laser

Neptec OLFL-CW-1064-30 Fiber Laser

Equipment

Manufacturer / model

Use

CNC

Intelitek BenchMill 6100

 

Comsol and Solidworks station

Dell

CAD design and numerical simulations

Automatic Band Saw

Ironware PROXXON 27172 MICROSEGA 

 

Two workbenches with general equipment and soldering stations